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Production line
Zipper Pouch Production Line
Barrier film from IBC co-extrusion, 6–8 color printing and servo zipper pouch machines — for food, cosmetics and stationery packaging.
Stage
Line flow
Stage 01 — Film blowing
Film blowing
Three-layer IBC film gives clarity and barrier performance; the PP line covers polypropylene pouches.
IBC 3 Layer Film Blowing Machine
- Max Output500 kg/h
- Film Width (Folded)2600mm
- Thickness Range0.025 – 0.15mm
PP Film Blowing Machine
- Max OutputUp to 100 kg/h
- Film Width Range200 – 1000 mm (customizable)
- Film Thickness Range0.01 – 0.15 mm (per layer)
Stage 02 — Printing
Printing
Six or eight colors for brand packaging on film and foil.
ESAY-C 1350 mm 8-Color Rotogravure Printing Machine
- Max Web Width1300 mm
- Cylinder Width450 – 1350 mm
- Max Printing Speed150 m/min (mechanical speed 170 m/min)
YTB-A 61000 Six-Color Stack Flexo Printing Machine
- Max. Width of Material1000 mm
- Max. Width of Printing950 mm
- Max. Speed of Printing10 – 120 m/min (depends on material)
Stage 03 — Bag making
Bag making
Servo-driven zipper placement and sealing for pouches up to 700–900 mm high.
Stage 04 — Recycling
Recycling
Pouch edge trim and start-up scrap back to pellets.
Capacity example
Capacity example
Sample sizing from published machine specs. Exact output depends on material, width and configuration — confirmed in the proposal.
| Parameter | Details |
|---|---|
| Film output | up to 500 kg/h |
| Print speed | 10 – 170 m/min |
| Bag height | 700 / 900 mm |
| Recycling output | 150 – 500 kg/h |
Line options
Closed-loop recycling
Zipper pouch lines produce clean edge trim in predictable volumes — ideal for closed-loop regrind back into non-barrier layers.
Line questions
Line questions
Which film should a zipper pouch use?
Three-layer IBC film for clarity and barrier performance; PP film where stiffness and transparency matter more.
How many colors can I print?
Up to 8 colors on the ESAY-C gravure press, or 6 colors on the YTB-A stack flexo.
What pouch sizes can it run?
Pouch height up to 700–900 mm with servo-driven zipper placement.
Is the zipper applied automatically?
Yes — the zipper profile is placed and sealed in line.
Can the line run food-grade packaging?
Yes — film and print recipes are confirmed for food contact in the proposal.
Build My Line
Build My Line
Full-line quote
Get a full-line quote
Send your daily bag target and film specs — we map the whole line and quote every stage.
Get the line quote →