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Subcategory · Closed-loop recycling

Plastic Film Recycling Lines

Turn film scrap back into usable pellets: edge trim, start-up waste and rejected rolls go through the granulating line and return to the blown film process. E-SHION builds the SJ100–SJ150 range from 150 to 500 kg/h.

Definition

What is a plastic film recycling line?

A film recycling line collects in-plant scrap, cuts and feeds it into a granulating extruder, then cools and cuts the melt into uniform pellets. The pellets are blended back into new film production — the simplest closed loop for a bag or film plant.

Specifications

Granulating line range

ParameterDetails
ModelsSJ100 · SJ120 · SJ140 · SJ150
Output150–200 kg/h · 200–250 kg/h · 300–350 kg/h · 450–500 kg/h
Screw100 / 120 / 140 / 150 mm, L/D 28:1–32:1, 10–100 rpm
Main motor30 / 55 / 75 / 90 kW
Machine weight5.5 / 6.5 / 7.5 / 8.5 T

Process

From scrap back to film

01

Collect & pre-cut

Edge trim and waste film are collected and reduced to a feedable size.

02

Feed & extrude

The SJ granulator melts the material through a filtered extruder screw.

03

Cool & pelletize

The melt is cooled into strands or die-cut pellets with consistent size.

04

Reuse in film

Pellets are blended back into the film line — blend ratios are confirmed with our engineers for your film recipe.

Machines in this subcategory

Plastic Film Recycling Lines

Applications

Who uses film recycling lines

01

Blown film plants

Recycling edge trim and start-up waste back into the film line.

EDGE TRIMCLOSED LOOP
02

Bag factories

Turning rejected rolls and bag offcuts into reusable pellets.

OFFCUTSSJ SERIES
03

Printing & converting

Recycling printed and laminated film scrap (washing may be required).

PRINTED FILMWASHING OPTION
04

Recycled-content producers

Producing pellets for garbage bags and general packaging film.

RECYCLED PEGARBAGE BAGS

See the complete loop on the Closed-Loop Recycling Lines page.

How to choose

How to choose a recycling line

01

Measure your scrap volume

Daily edge trim and waste volume decides the machine size — from 150 kg/h up to 500 kg/h.

02

Define pellet quality

Film-reuse pellets need cleaner feed and stable extrusion; confirm whether washing is required.

03

Plan the loop

Position the granulator near the film line and decide the blend ratio with our engineers.

Buyers ask

Frequently asked
questions

Can recycled pellets be used for blown film again?

Yes — recycled pellets are commonly blended back into film for bags and general packaging. The blend ratio depends on your film recipe and final product; confirm it with our engineers.

What output do the SJ granulators provide?

From 150–200 kg/h on the SJ100 up to 450–500 kg/h on the SJ150.

Do I need a washing line?

Clean in-plant edge trim can be granulated directly. Heavily contaminated or printed film may need washing before pelletizing.

What is the power requirement?

Main motor from 30 kW (SJ100) to 90 kW (SJ150); check your site power with our engineers.

What are recycled pellets commonly used for?

Garbage bags and general packaging film are typical end products for recycled PE pellets.

Get your custom solution

Plan your line
with our engineers

Tell our engineering team your material, output target and facility conditions. We design and build machinery to match — average response time 4 hours.

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