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Eight-color rotogravure press

ESAY-C 1350 mm 8-Color
Rotogravure Printing Machine

High-speed gravure press with a 3-motor drive system — 1300 mm web width, 150 m/min printing speed and ±0.1 mm registration with video inspection.

Product overview

Eight colors at
150 meters per minute

The ESAY-C 1350 is an eight-color rotogravure printing machine with a 3-motor drive system, built for long, consistent, high-color runs on flexible packaging films. It is suitable for multi-color continuous printing on roll materials with good printing performance — BOPP, CPP, PET, PVC, PE, NYLON and similar films, plus paper and compound film.

The line runs at a maximum printing speed of 150 m/min (170 m/min mechanical) across a 1300 mm web, with a fully closed-loop four-section tension system that holds 3–30 kg at ±0.5 kg accuracy. Registration is controlled vertically with video inspection at ±0.1 mm, and the shaft-less pneumatic conic cylinder mounting makes color changes fast and accurate.

Key production features include zero-speed difference splicing on the inside single-station unwinder and rewinder, separate in-feed and out-feed tension units with dancing-roller closed-loop control, an oil-immersed gearbox drive, fully closed drying ovens with second hot-air recycling, and a Kesai ARC system with Siemens PLC tension control and Weinview HMI.

The machine includes tools, ladder, spare rubber roller and diaphragm pump as standard accessories, and its main configuration uses DANMA servo motors, Inovance inverters, Fujikura pneumatic components, Omron photoelectric eyes and NSK-grade guiding roller bearings.

Technical specifications

Spec sheet

Main working parameters for the ESAY-C 1350. Final configuration is matched to your substrate and output target.

ModelESAY-C 1350 (8 colors, 3-motor system)
Printing Stations8
Max Web Width1300 mm
Cylinder Width450 – 1350 mm
Max Printing Speed150 m/min (mechanical speed 170 m/min)
Diameter of CylinderΦ150 – Φ320 mm
Registration AccuracyVertical ±0.1 mm (auto registration + video inspection)
Max Unwind / Rewind DiameterΦ600 mm (inside single-station)
Tension Scope / Accuracy3 – 30 kg / ±0.5 kg
Paper CoreΦ76 mm inside × Φ92 mm outside
Air Source0.8 MPa
Blade Movement±5 mm
DryingElectrical heating 15 kW/color (gas or diesel optional) · fully closed oven with 2nd hot-air recycling
Main Motor7.5 kW + encoder (DANMA servo) · digital AC inverter control
In/Out-feed Motors2.2 kW each + encoder (DANMA servo)
Total Power92 kW
Overall Dimension (L×W×H)13500 × 3550 × 2800 mm
Total Weight18,000 kg
Printing MaterialsPVC 30–90 μm · PET 12–60 μm · OPP 20–60 μm · BOPP 19–60 μm · PE 30–120 μm · NY 12–90 μm · CPP 20–60 μm · Paper 30–80 g/m² · Compound film 15–120 μm
Key ConfigurationDANMA servo motors · Inovance inverters · Fujikura low-friction cylinders & precision valves · Kesai ARC system · Siemens PLC tension · Weinview HMI · Omron photoelectric eyes · Autonics proximity switches · CHINT low-voltage appliances · Explosion-proof illumination · Electrostatic brush
Standard AccessoriesTools 1 set · Ladder 1 set · Rubber roller 1 set · Diaphragm pump 1 set

Working principle

How the ESAY-C
prints your film

A rotogravure line is a continuous web path: unwind, tension, print through eight stations, dry, cool, then rewind — with register held by closed-loop control.

Step 01 — Unwind & splice

Change rolls without stopping

The inside single-station unwinder uses magnetic powder brake tension and zero-speed difference splicing, with a rotation rack that auto-positions and resets in an emergency — so roll changes waste almost no film.

Step 02 — In-feed tension

Stable web from the first meter

A steel power roll driven by a separate 2.2 kW motor plus a nitrile flexible roller creates clean tension sections. A dancing roller with linear potentiometer feeds the closed-loop tension controller.

Step 03 — Printing stations

Gravure cylinders transfer each color

Each station dips its engraved cylinder in the ink tray; the doctor blade wipes excess ink and the impression roller presses the web against the cylinder. Shaft-less pneumatic conic mounting makes cylinder changes fast, and the oil-immersed gearbox drives all stations in sync.

Step 04 — Drying

Closed ovens, recycled hot air

Fully closed ovens with flat long air nozzles dry each color at up to 45 m/s wind speed with ±2 °C temperature control. Second hot-air recycling and a negative-pressure design save energy and prevent blistering.

Step 05 — Cooling

Set the ink before the next station

A double cooling design — Φ150 mm cooling roller plus 30 m/s cooling wind — brings the web back to a stable temperature between stations.

Step 06 — Register & rewind

±0.1 mm, roll after roll

Vertical auto registration with video inspection and the Kesai ARC system hold color at ±0.1 mm. The rewinder uses a torque motor with settable tension attenuation, so rolls stay tight without “cabbage” distortion.

Price & quotation

Price on request — factory-direct

Every ESAY-C 1350 mm 8-Color Rotogravure Printing Machine is built to your configuration, so the final price depends on the options you choose. The main price drivers are:

  • Machine width and output — wider and faster configurations cost more.
  • Layer, color or sealing-lane count.
  • Automation level — servo drives, automatic features and PLC control.
  • Certification and market adaptation — CE, EAC, 220V/60Hz or 380V/50Hz.
  • Shipping terms — FOB Ningbo/Shanghai, CIF or door-to-door, plus installation and training.

Send us your target output, film/bag size and voltage — our engineers reply with a factory-direct quotation within one business day.

Get a Quote

Buyers ask

Frequently asked
questions

How much does this machine cost?

Factory-direct pricing depends on your configuration — width, output, layer or color count and automation level. Send us your target specs and we confirm an exact price within one business day.

What affects the price of this machine?

The main price drivers are machine size and output, number of layers or colors, servo versus stepper drives, automation features, certifications (CE/EAC), voltage adaptation, and shipping and installation terms.

What materials can the ESAY-C gravure machine print?

It prints BOPP, CPP, PET, PVC, PE and NYLON films, paper (30–80 g/m²) and compound film (15–120 μm). Typical film ranges: PVC 30–90 μm, PET 12–60 μm, OPP 20–60 μm, BOPP 19–60 μm, PE 30–120 μm, NY 12–90 μm, CPP 20–60 μm.

How many colors does this rotogravure press support?

Eight printing stations with vertical auto registration control and video inspection, registration accuracy ±0.1 mm.

What is the printing speed of the ESAY-C 1350?

Maximum printing speed is 150 m/min, with a maximum mechanical speed of 170 m/min. Tension is held at 3–30 kg with ±0.5 kg accuracy.

What does the 3-motor system mean?

The press uses three servo/digital motors — the main drive (7.5 kW) plus separate in-feed and out-feed motors (2.2 kW each) — each with digital AC inverter control and encoders, giving independent, stable tension control on both ends of the line.

Does the machine support automatic splicing?

Yes. The inside single-station unwinder and rewinder support zero-speed difference splicing with stable tension and low waste, with rotation racks that auto-position and reset in an emergency.

Is the ESAY-C gravure machine CE certified and supported?

Yes. E-SHION machinery is assessed to the Machinery Directive 2006/42/EC, Low Voltage Directive 2014/35/EU and EMC Directive 2014/30/EU, and every line includes installation, training and 24/7 technical support.

Get your custom solution

Engineered around
your production

Tell our engineering team your substrate, web width and color count. We design and build machinery to match — average response time 4 hours.

Send Your Inquiry
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